Q Drawer Assembly 1
9 32 holes, countersunk on bottom 8 x 11 4 F.H. wood screw Attach bottom to back with 6 x 3A F.H. screws. Clamp 77 i6M-long scraps to the legs to make sure the drawer opening will be the correct size. Refer to the drawing above. Position the scraps during dry assembly, and leave in place during glue-up. 3 Dry-assemble the side panels M between the upper side rails C , and the completed side-panel assemblies into the front legs A and back legs B . Be certain that the grooves in the sides of...
Merle Adjustable Corner Clamp
Adjustable, uniform clamping pressure on all corners. Forces a frame into perfect square. Almost no capacity limitation. Ships with 23 foot reel of steel banding. Aluminum and steel construction. MLCS LTD. Circle No. 817. DOWELMAX JOINT-MAKING SYSTEM Dowelmax creates professionally made joints which are quick, easy, accurate, and strong. Dowelmax is versatile and adjustable to accommodate virtually any joint configuration. O.M.S. TOOL CO., LTD. Circle No. B25. JAPAN WOODWORKER CATALOG...
E Routing Detail
3 Glue and clamp the clock assembly A, B , checking for square. Remove excess glue with a damp cloth. 4 Cut the exterior top and bottom pieces C to size. Fit your table-mounted router with an edge-rounding bit we used a Craftsman 26337 and fence. Position the fence and bit, where shown on Drawing 1a. Using the same detail for reference, position the fence and bit, Va x 10 16x 1011 16 glass Magnetic catch screw requires a W hole 1 4 deep Magnetic catch screw requires a W hole 1 4 deep e rabbet 1...
Info
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Eu Tenon Detail
Start with the front, back, and end panels Note This sturdy piece was designed to function as a typical deacon's bench. If you plan to use it for toy storage or where children will be opening and closing it, you must add lid supports to prevent the heavy edge-joined seat from falling shut and possibly pinching small hands and fingers. IFrom l' i6 stock commonly called five-quarter stock , cut the base frame rails and stiles A, B, C, D shown on Drawing 1, to the sizes listed in the Materials...
Cut the post caps and bolf covers next
IFrom 5 8-thick stock, cut eight caps L to 2' 4m square. Drill a hole 1 2 deep centered on the bottom of each cap, where shown on Drawing 6. 2 Tilt the blade on your tablesaw to 45 away from the fence, and bevel-cut each top edge of each 2' 4M-square cap, as shown in Step 1 of Drawing 6a. Then, follow Step 2 of the detail to cut the decorative rabbets. 3To make the cap supports M , cut two pieces of oak to 3 4X3 4Xl5. Then, bevel-rip each edge of each strip at 45 , where shown on the Bottom...
Start with the basic cabinet
IFrom Va plywood we used walnut , cut the sides A and top and bottom B to the sizes listed in the Materials List. To support the thin veneer fibers and minimize splintering when cross-cutting the plywood, we lightly marked the outlines with a pencil. Next, we placed masking tape next to the cutlines, made the cuts, and then removed the remaining tape. 2 Referring to Drawing 1, mark the rabbet and dado locations across the top inside edge and 5Va from the bottom edge of the sides A . Cut or rout...
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Construct the frame
ICut the front and back frame members rails A and B , stiles C , and mullions D to the sizes listed in the Materials List. Note that the back frame does not have the two center mullions D . 2 Cut the side frame members stiles E and rails F, G to size. 3 Lay out and cut the mortises and tenons in the frame members, where indicated on Drawings 1 and 2 above. 4 Glue and clamp the front frame together, checking for square, and adjusting if necessary. Repeat the procedure with the other frames....
Bit Guide
Here are some router bits that cut classical edges. Listings with two numbers indicate 1A listed first and V211 shanks. Amana 54106 54108 Bosch 85581M 85582M CMT 841-285 841-785 Craftsman Sears 25533 Eagle America 171-2402 171-2405 Freud 99-009 Grizzly G1597 G1598 MLCS 1307 Porter-Cable 43173 43174 Woodline USA WL1240 WL41245 2 Place the frame facedown on your bench. Lay the mirror and back into the frame, centering them over the opening. Position the stops around the mirror, and then drill 4...
I Ripping The Crown Molding
Set fence to line up with edge of crown molding. Set fence to line up with edge of crown molding. Saw blade set vertical -with table 90 Saw blade set vertical -with table 90 Backing block glued to crown molding 1 Vi x 3V2 2x4 stock glued to back of crown molding Backing block glued to crown molding 1 Vi x 3V2 2x4 stock glued to back of crown molding Parts initially cut oversize. See the inslructions. Materials key EP-edge-joined pine, P-pine, H-hardboard. Supplies 6x' 2 flathead wood screws,...
Next add the decorative pine molding
ICut the bottom trim pieces J, K, L, M to size plus 1 in length. 2 Rout a lA cove along the top front edge of the inner trim pieces J, K . See Drawings 2 and 2b for reference. Miter-cut the pieces, and screw them no glue to the cabinet bottom. 3Rout a 'A bead along the top front edge of the outer trim pieces L, M . Miter-cut these pieces, and glue them to the cabinet. 4 Cut the top trim pieces N, O to size, and screw no glue them to the top of the cabinet. See Drawings 2 and 2a. 5 Cut the...
Furniture
Publication Writer Publication Designer JEFF ABUGEL RAY NEUBAUER Senior Design Editor Products Editor KEVIN BOYLE DAVE CAMPBELL Features Editor Design Editor Master Craftsman DAVID STONE JEFF MERTZ CHUCK HEDLUND Production Office Manager MARGARET CLOSNER Assistant Art Director CHERYL A. CIBULA Administrative Assistant SHERYL MUNYON TIM CAHILL, LORNA JOHNSON, ROXANNE LeMOINE, MIKE MITTERMEIER Contributing Craftsman JIM HEAVEY Proofreaders BARBARA KLEIN, JIM SANDERS ADVERTISING OFFICE 333 N....
Cut the side rails cleats and bottom to size
IFrom l' i6 stock, cut the side rails I and cleats J to size. 2 Using the dimensions on Drawing 3, cut the W-thick tenons on both ends of all four side rails. 3 Mark the centerpoint, and drill a 1 hole 7A deep on the inside face of each side rail, where shown on the drawing. To prevent boring through the side rail, you must use a flat-bottomed bit, such as a Forstner, and a depth stop on your drill press. 4 Dry-clamp the side rails I into the mortises in the headboard and footboard assemblies,...
Cutting Diagram Gaq
Parts initially cut oversize. Seettie instructions. Materials key O-oak, H-hardboard. Supplies Stained glass 8x1 vi flathead wood screws 18x brads 6x' 2 flathead wood screws stain, finish. Parts initially cut oversize. Seettie instructions. Materials key O-oak, H-hardboard. Supplies Stained glass 8x1 vi flathead wood screws 18x brads 6x' 2 flathead wood screws stain, finish. Mission-style lamp parts package. Two-circuit turn-knob socket, candelabra socket, lamp harp, cord set, IV2 watt bulb,...
The slatted headboard and footboard come next
ICut the headboard and footboard rails C, D , slats E, F , and spacers G, H to the sizes listed in the Materials List. For the spacers, we cut four pieces of stock to vix5 8x40, and crosscut the spacers from the long strips. 2 Fit your tablesaw with a 'A dado blade, and cut a lA groove 'A deep centered along one edge of each rail C, D . See Drawing 2 for reference. 3Switch to a wider dado blade on your tablesaw. Then, attach a long wooden extension to your tablesaw's miter gauge, and square the...
Install pivot hinges on the doors and carcase
IMark the upper and lower hinge recesses, where shown on Drawing 6. Then, mark the locations for the middle notches, where shown on Drawing 7. Follow the instructions supplied with the pivot hinges to form the top, bottom, and middle hinge recesses and notches. 2 Mount the hinges to the door-s, and fasten the hinges to the cabinet. Mount the roller catches to the doors and cabinet. Drill the holes for the pulls. Attach the pulls and catches. 3 Crosscut the shelf standards, and install them in...
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B Exploded View
Va groove W deep 3 a from top edge for tabletop fasteners to fit into 4d finish nails toenailed through shelf and into A End cleats are mounted 8 from ends of shelf. 5 32 flat washer 8 x IV4 R.H. wood screw' Center cleat is centered under shelf notch 1 Vie deep cut at 45 Trim corner of shelf at 45 to match notch in legs. 4 Mount a 3 i6 round-over bit in your table-mounted router. Position the fence so the leg rides against the fence and not the piloted bearing. Rout round-overs on all but the...
Es Tenon Detail
2 Using the dimensions for the bottom rail B shown in Drawing 6, mark the layout, and cut 3 4-wide slots in the inside pieces of the bottom rails B in the same way you did for the inside pieces of the legs. 3 Glue and clamp the pieces together, and later cut the rails B, C to the finished sizes listed in the Materials List. 4 Purchase enough wainscoting for the two end frames. We purchased ours at a local home center. Measure the thickness of the wainscoting. Ours measured 5 i6M-thick. Now, use...
Wood Futon Frame Plans
One minute it's a relaxing sofa. The next, it's a comfortable bed. Either way our sturdy oak frame supports its fluffy mattress in the greatest of style. Build one for an extra bedroom, the family room, or that college-bound scholar. You'll find that the futon gets lots of use, and that you'll be praised as the skilled craftsman who made it. 5 ie lag screws 1W long require a 7M pilot hole 1V deep , into F Vj 1 x1 x 2V2 angle iron 5 i6 hanger bolt 2 lone Note We built our frame around a 54x75...
S Lid Support Detail
Vs round-over along all edges of top Vs round-over along all edges of top Double-check the clamp-up with a straightedge to verify flatness, and reclamp if necessary. 3 Trim the lid J to finished size, and rout a ' a round-over along all edges. Sand the lid smooth. 4 Cut the cleats K to size. Miter-cut a 30 chamfer at each end. Drill the mounting holes and form the slots in each cleat, where shown on Drawing 5. Drill the pilot holes, and screw the cleats to the bottom side of the lid. Now, back...
Carcase Assembly
Bore 11 2 holes in back for ventilation and wire access where required. rabbet W deep routed after assembly Note Parts , , and are edge-joined with splines. Use a wooden miter-gauge extension with a guide for cutting the dentil mold. 5 Dry-clamp the rails D, E in place, drill countersunk screw holes, and then glue and screw these pieces to the carcase. 6Rout a rabbet 'A deep along the back inside edge of the assembled cabinet, and then chisel the round-routed corners square. 7 Measure the...